Base Wafers and Gate Arrays
Base Wafers and Gate Arrays
• The DLA Emulation programs utilizes a split manufacturing process
• “Base” or front-end-of-line (FEOL) wafer processing
• A batch of gate array wafers are processed through the majority of the manufacturing flow with predefined circuit elements and held in inventory before metallization
• “Personalization” or back-end-of-line (BEOL) processing
• For each new part order, a wafer is taken from inventory and processed through metal interconnect processing to create the final microcircuit
• Benefits of the split manufacturing process
• Minimizes wafer production time for emulated devices
• Allows for Integrated Circuits (ICs) originally manufactured in diverse technologies to be produced from a managed inventory of standardized base wafers
An overview of the GEM Production System for emulating microcircuits is illustrated below
• Technologies oPered by the Emulation Programs have been expanded over time
• TTL (Transistor Transistor Logic) 5-Volt logic families (S, LS, ALS, FAST, etc.)
• ECL (Emitter Coupled Logic) devices (10H, 10K)
• CMOS logic devices with power supplies from 3.3 V up to 20 V
• Complex ASIC
• Programmable logic arrays (PLA, PAL, GAL, CPLD & FPGA )
• Implemented as hard-coded (non-reprogrammable) ASICs
• Memory devices
The table below highlights the available Emulation technologies by process technology, and example applications
